JSK Steel Metal Carbon Steel Flanges: A Comprehensive Guide
JSK Steel Metal Carbon Steel Flanges: A Comprehensive Guide
Blog Article
JSK Steel Metal stands out as a trusted provider of high-quality carbon steel flanges, engineered to meet the diverse needs of various industrial sectors. Their flanges are designed for strength, reliability, and durability, ensuring secure connections in piping systems. With a range of options available, JSK Steel Metal offers products that comply with global standards and specifications.
Product Range and Specifications
JSK Steel Metal offers a wide variety of carbon steel flanges, available in different types, materials, and pressure ratings. Below is a detailed overview of the available product specifications:
Flange Types
Weld Neck (WN): These flanges are ideal for high-pressure applications and provide robust connections, especially in demanding conditions.
Slip-On (SO): Known for their ease of installation, these flanges are used for low-pressure systems.
Socket Weld (SW): Often used for smaller diameter pipes, socket weld flanges provide strong connections for high-pressure systems.
Threaded (TH): These flanges do not require welding and are ideal for applications where welding isn’t feasible.
Blind (BL): Designed to close the ends of piping systems, these flanges are critical for pressure systems.
Lap Joint (LJ): These flanges are used when alignment and rotation are necessary for installation.
Orifice Flanges: These flanges are specialized for measuring the flow of fluids in pipelines.
Materials
JSK Steel Metal’s carbon steel flanges are made from several grades, including:
ASTM A105: Suitable for flanges in non-corrosive environments.
A350 LF2: Perfect for low-temperature applications.
A694 F52/F60/F65: Designed for high-strength, high-pressure environments.
Pressure Ratings
The flanges are available in multiple pressure ratings, including:
ANSI/ASME B16.5: Class 150, 300, 600, 900, 1500, and 2500
DIN PN6, PN10, PN16, PN25, PN40, PN64
Face Types
JSK Steel Metal offers various face types for their flanges:
Raised Face (RF): Commonly used for high-pressure applications.
Flat Face (FF): Generally used for low-pressure systems.
Ring Type Joint (RTJ): Used for high-pressure and high-temperature systems.
Size Range
The carbon steel flanges are available in sizes ranging from 1/2" (15mm) to 48" (1200mm), catering to both small and large pipeline systems.
Manufacturing Processes
The flanges are available in different manufacturing processes:
Forged: Provides enhanced strength for critical applications.
Cast: Used for bulk orders with a focus on cost-efficiency.
Plate Cut: Available for customized applications.
Surface Finishes
JSK Steel Metal provides a range of surface finishes for different applications:
Black
Galvanized
Anti-rust Oil Coating
Heat Treatments
To meet specific requirements, flanges can undergo different heat treatments:
Normalized
Quenched & Tempered
Annealed
Applications
JSK Steel Metal’s carbon steel flanges are designed to serve a variety of industries, offering reliable performance in demanding environments. Some of the common applications include:
Oil Carbon Steel Flanges & Gas Pipelines: Essential for creating secure and leak-proof connections in hydrocarbon transportation.
Petrochemical & Refinery Plants: Required for handling corrosive fluids and high-pressure systems.
Power Plants & Nuclear Industries: Facilitating the safe distribution of steam, water, and gas.
Water Treatment & Marine Applications: Ideal for providing corrosion resistance in harsh conditions.
Heavy Machinery & Construction: Supporting structural integrity in construction and heavy equipment applications.
Quality Assurance and Testing
JSK Steel Metal places great emphasis on ensuring the quality and reliability of their products. Their flanges undergo rigorous testing methods, including:
Hydrostatic Testing: To check the integrity of flanges under pressure.
Magnetic Particle Inspection (MPI): For detecting surface defects.
Ultrasonic Testing (UT): To detect internal flaws.
Radiographic Testing (RT): For high-accuracy inspection.
Positive Material Identification (PMI): To ensure the correct material composition.
Additionally, third-party inspections are available upon request to ensure compliance with global standards.
Packaging and Delivery
JSK Steel Metal understands the importance of packaging and timely delivery. To maintain the integrity of the products during transit, the following packaging options are available:
Wooden Cases
Pallets
Customized packaging (as per customer requirements)
Markings on the products include standard details like size, class, material, and heat number, in accordance with ANSI/ASME standards. The typical delivery time ranges from 2 to 6 weeks, depending on the order volume and specifications.
Contact Information
To inquire about products, request quotes, or place an order, customers can reach out to JSK Steel Metal using the following contact details:
Email: [email protected]
Phone: +91 82007 89286 / +91 99250 13098
Website: JSK Steel Metal
Conclusion
JSK Steel Metal is a reliable and trusted supplier of carbon steel flanges, offering a broad selection of high-quality products tailored to various industrial needs. With a focus on manufacturing excellence, rigorous testing procedures, and timely delivery, JSK Steel Metal ensures that their flanges meet the highest standards. Whether you are in the Carbon Steel Flanges oil and gas, petrochemical, or power industries, JSK Steel Metal provides the right flange solutions to maintain the integrity of your piping systems.